KZL Granulator For Pharmaceutical MCC Granules
Introduction
The KZL High-Speed Granulator is a compact and efficient granulating and sizing machine designed for pharmaceutical powder and granule processing. It is particularly suitable for the sizing, de-agglomeration, and uniformization of MCC granules used in pharmaceutical formulations.
During pharmaceutical production, MCC-based granules may form oversized particles or agglomerates after wet or dry granulation. The KZL Granulator uses a high-speed rotating rotor and a precisely selected screen to gently break down these agglomerates and produce a more consistent particle-size distribution.
For pharmaceutical MCC granules, the granulation effect can be controlled by adjusting the rotor speed, screen aperture, feed rate, and other process parameters. Different screen sizes are available to meet specific particle-size requirements and downstream processing conditions.
The KZL Granulator can be configured with pharmaceutical-grade stainless-steel product-contact parts, smooth internal surfaces, and a design that facilitates cleaning and maintenance. It can therefore be integrated into pharmaceutical production lines where hygiene, product consistency, and process reliability are important.
Features:
The KZL Granulator for Pharmaceutical MCC Granules features efficient de-agglomeration, precise particle-size control, and stable operation. It is suitable for wet and dry MCC granules and allows flexible adjustment through different screen sizes and rotor speeds. With pharmaceutical-grade stainless-steel construction, easy cleaning, convenient screen replacement, and a compact design, it is ideal for hygienic and reliable pharmaceutical granule processing.
Working Principle
The KZL Granulator works by using a high-speed rotating rotor to continuously de-agglomerate and size MCC granules. The material enters the processing chamber and is subjected to the mechanical action of the rotating rotor, while the selected screen controls the size of particles discharged from the machine. By adjusting the rotor speed and screen aperture, the desired particle-size distribution can be achieved efficiently and consistently.

Material Characteristic
Pharmaceutical MCC Granules are characterized by good compressibility, flowability, uniform particle size, low moisture content, and excellent binding properties. They provide good tablet-forming performance and help improve the consistency and stability of pharmaceutical formulations. Proper granule size and moisture control are important for achieving smooth processing and consistent tablet quality.

Technical parameters
| Model | KZL-80 | KZL-120 | KZL-160 | KZL-200 |
| Capacity(kg/h) | 20-80 | 30-150 | 50-300 | 80-400 |
| Length of Rotor(mm) | 185 | 185 | 185 | 185 |
| Diameter of filter Hole(mm) | 1-8 | 1-8 | 1-8 | 1-8 |
| Power(Kw) | 0.75 | 1.1 | 1.5 | 2.2 |
| Rotating Speed (r/min) | 0-3000 | 0-1500 | 0-1500 | 0-1000 |
| Overall Dimension(L*W*H)(mm) | 650*580*1050 | 1100*900*1200 | 1100*900*1250 | 1200*1000*1400 |
| Weight(kg) | 70 | 135 | 140 | 200 |
FAQ
1. Q: Is the KZL Granulator suitable for MCC granules?
A: Yes. The KZL Granulator can be used for sizing and de-agglomerating MCC (Microcrystalline Cellulose) granules. The final configuration should be selected according to the MCC formulation, moisture content, particle-size requirement, and production capacity.
2.Q: Can KZL process wet MCC granules?
A: Yes. The KZL can be used for wet granule sizing after the wet granulation process. The appropriate screen size, rotor speed, and feed rate should be determined through process testing.
3. Q: Can KZL process dry MCC granules?
A: Yes. It can also be used to break up dry MCC agglomerates and obtain a more uniform particle-size distribution.
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