Jan 22, 2024 Leave a message

Analysis on the difference between dry granulator and wet granulator

Dry granulation machine is a new granulation method developed after the "one-step granulation" of the second generation granulation method. It is an environmentally friendly granulation process that directly presses the material from powder to granule.

The biggest advantage of the dry granulator is that the crystal water of the raw material itself is directly dry extruded into particles, and there is no need to add any additional water or other adhesives (especially suitable for materials that are easily dispersed or caked in the event of humidity and heat) for granulation. Widely used in pharmaceutical, food, chemical and other industries on the granulation, the particles made by the machine can be directly pressed or filled capsules.

Compared with wet granulation, the advantages are:

 

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① The process is simple, the particles are directly used, there is no need to dry, save manpower and material resources, and greatly improve the work efficiency.

② Do not need to add other adhesives, for more viscous materials to solve the conventional wet method can not be done out of the material, there are some materials can not be added other adhesives, to solve a variety of wet method can not be done out of the problem.

③ Wide range of application, pharmaceutical, food, chemical (metallurgy, paper, ceramics, plastics, etc.)

④ Low temperature rise in the production process, very suitable for heat-sensitive materials.

Advantages of dry granulator:
No need to add any auxiliary materials, the finished particle size is uniform, the appearance and fluidity are good, and the disintegration degree is easy to control. Convenient for subsequent processing and easy storage and transportation.
② It is especially suitable for materials with variable and unstable properties in the event of humidity and heat.
③ Compared with other granulation methods, it can reduce material loss and environmental pollution, and save various costs.
④ Requirements for the material: the general fineness is above 80 mesh, and the water content is 3-8%.
Dry granulator can be widely used for dry powder granulation in pharmaceutical, food, chemical and other industries. Specific applications are as follows:
① Tablets, granules and capsules for the pharmaceutical industry.
② Various snacks, convenience foods, condiments, dairy products and health care products in the food industry.
③ Ferrite block talc, porcelain materials, oil bearing, electromagnetic materials and other metallurgical particles in the electrical and mechanical industries.
④ Plastic industry in phenol, urea, melamine, epoxy resin and other plastic forming particles.
⑤ Chemical industry and other industries of catalysts, fertilizers, feed, pigments, cosmetics, grinding flour, various washing chemicals and other particles.

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