Filling machine equipment to improve production capacity of eight common sense, the main role of filling machine equipment, is high efficiency, save hours, save labor, many enterprises in order to improve efficiency and output, will purchase filling machine equipment from professional filling machine manufacturers, then the focus is on, how to make the filling machine better improve production capacity?
1. After the filling machine equipment is used, it is necessary to pay attention to timely routine maintenance, timely clean up the residual materials in the material box, and inject automatic water and cleaning liquid, start and run 1 to 2 times, clean the metering device, and ensure the smooth flow of the filling machine pipeline.
2, check the transmission, stirring, lifting system, lubrication is normal, can be added according to the instructions appropriate amount of lubricating oil.
3. Clean the surface of the automatic sauce filling machine with pure cotton cloth to ensure that the surface of the filling machine equipment is clean and healthy.
4, do not work, to timely power off treatment, and check the leakage device, grounding device is good.
5, check whether the solid part of the screw is loose, if loose to tighten in time.
6, when the same filling machine is filling the product, different materials must be cleaned to prevent mutual pollution between materials, resulting in corrosion of the filling machine equipment.
7, before the use of the filling machine equipment to check its components, timely replacement and maintenance of broken, worn parts to ensure the reasonable and normal operation of the filling machine equipment.
8, be sure to operate in accordance with the specifications on the manual, to prevent the use of non-standard filling machine equipment to bring damage.
Common problems and solutions of filling machine equipment:
Failure problem: If we fill large specifications, the shortage of tank filling, resulting in unstable liquid level, resulting in inaccurate filling.
Solution: Filling machine brand experts pointed out that you can increase the amount of replenishing or adjust the ball valve again, and set the filling time again (extend the filling time) to reduce the filling speed to solve.
Fault: If the time does not change after the digit dip switch or unit is adjusted.
Solution: At this time, power off and turn on the host power again.
Failure problem: If the tank is filled with enough material, the liquid level is relatively stable, and the filling amount is inaccurate.
Solution: There may be impurities blocking the filling channel, check the filling machine equipment trough entrance or in the filling mouth, the impurities can be cleaned.
Fault problem: If there is leakage after the liquid filling is closed and suspended.
The solution:
1, the filling nozzle pipe mouth may be damaged, it is advisable to remove the filling nozzle dressing pipe mouth, the diameter of the pipe mouth should not be higher than 7.5mm. After repairing the diameter, gently smooth the surface of the pipe mouth on polished sandpaper.
2, the ball valve inside the filling head is damaged, need to replace the ball valve.
Fault problem: If the feed is not filled after touching the feed knob, the time controller digital indicator LED does not blink.
Solution: It may be that the feed knob is damaged or the time controller base is loose, replace the same type of feed knob or press the time controller base tightly.
Fault problem: If the feed is not filled after touching the feed knob, but the digital LED indicator of the time controller blinks.
The solution:
1, check whether there is no air pressure or whether the air pressure is too low, if you can not meet the requirements of the air pressure, we should adjust in time and then start observation.
2, if the air pressure meets the requirements, the solenoid valve coil may be damaged or the pneumatic valve core is stuck, you can also unplug the host power, open the plate, with the object to turn or press the corresponding solenoid valve coil next to the key, such as the valve can be reversed operation, that is, the solenoid valve coil is damaged, if not reversed, it is the valve spool is stuck, can replace the solenoid valve coil or decompress the valve to repair.
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