Hot Selling High-efficiency Rotary Granulator
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Hot Selling High-efficiency Rotary Granulator

This machine is a specialized equipment for extruding qualified particles radially through the granulation net by squeezing wet powder mixtures with the upper and lower extrusion paddles of the granulation machine. This specialized equipment is mainly suitable for manufacturing various specifications of particles in industries such as pharmaceuticals, chemicals, food, etc. After drying, the finished product can be made into various products. Example: Chicken essence for food use, various granules.
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Product Introduction

 

introduction

1. Working principle:

The granulation device of this mechanism mainly consists of a granulation net, a pressing blade, and a large angle grinding blade, which extrudes the material from the granulation net hole to form granules through the blade. The power of the motor is transmitted from the triangular belt wheel to the main gearbox, which is distributed by various transmission components inside the gearbox and transmitted to the various granulation blades for operation. The raw materials are added through the feeding port, and the materials are forced downwards through the action of the upper pressing propeller, accompanied by a certain mixing effect. After the materials are squeezed into the material tank of the main extrusion propeller, they are forced outward through the specially shaped blades of the main propeller, and squeezed into the gap between the blades and the screen, The material is extruded and discharged outward through a sieve to produce a qualified finished product.


2. Structural characteristics:

The structure of the feeding port and each granulation device is designed based on the principles of installation, cleaning, adjustment, and convenient use. All parts in contact with the material are made of high-quality stainless steel to prevent pollution, ensure the cleanliness and hygiene of the product, comply with GMP requirements, and all operating parts are fully sealed to prevent lubricating grease from mixing with the product and raw materials into the main bearing. Users can choose various specifications of screens and adjust various parameters of the machine to produce qualified finished products.

 

This model has undergone multiple improvements and the granulation mesh structure has been finalized as a quick installation structure, making it easy to replace the granulation mesh. This machine adopts double sealing at the granulation knife and material pressing knife to reduce dust and foreign objects entering the gearbox body and biting the bearings. By using a special shaped grinding knife and improving the processing technology of the granulation knife, it can reduce material heating, reduce the squeezing pressure between the knife and the screen, and extend the service life of the screen.

 

3.Installation and adjustment of the four machines:
(1).After the machine is in place, it must be placed smoothly.
(2)Open the observation door of the machine to check if there are any abnormalities and check the lubricating oil. It is prohibited to test the machine without oil.
(3) Check if the power supply is suitable and reliably grounded, confirm steering, and absolutely prohibit reverse rotation of this machine. Remember to use and debug!
(4) When installing and replacing the granulation screen, it is necessary to observe the roundness of the screen. If it is unqualified or damaged, it is prohibited to use it, otherwise it will seriously damage various rotating granulation knives.
(5)Before use, it is necessary to check whether the fasteners in all parts of the machine are loose and make reliable adjustments.
(6)Before formal production, the machine should be tested and idle for 5 to 10 minutes after being powered on. Only after all parts are checked and normal can it be put into production.
(7)During use, too much material should not be added to the feeding port. It is advisable to add half of the material. In case of blockage caused by improper material viscosity, tools should not be used to force down the material. It is necessary to shut down the machine and clean it. To prevent mechanical accidents.
4. Maintenance and upkeep of machines
(1)Regularly check the electrical department for moisture and damage.
(2)Check if the lubricating oil in the gearbox is sufficient and replace it after 500 hours of operation (46 #). Replace each bearing at the upper granulation head every six months.
(3)The two sealing rings inside the 3 granulation head need to be inspected and replaced after working for 200 hours, and cannot be used over time.
(4)After working for 500 hours, it is necessary to adjust the tightness of the transmission triangle tape to ensure normal torque transmission.

product-850-419

 

technical parameters

 

Model

GZJ-150

GZJ-250

GZJ-350

Power(kw)

1.5

4

7.5

Dimension(mm)

150

250

350

Production(kg/h)

30

200-400

250-500

Continous production time(h)

Continous

Continous

Continous

Minimun pellet diameter(mm)

1.2-3

1.2-3

1.2-3

Knife speed(rpm)

60

50

40

Overall Dimension(cm)

700*400*700

1200*1700*1100

1350*800*1200

Weight(kg)

60

400

600

 

fAQ

 

1. Q:What kinds of machines you can produce?

A:We mainly produce grinding machines, granulator machines, mixer machines, dryer machines, sieving machines and appending machines.Further information,please see our products on website.

 

2. Q: Can I mix different machine models in one container?

A: Yes, different models can be mixed in one container.

3. Q: How does your factory do regarding quality control?

A: Quality is priority. Sparklewheel People always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it's packed for shipment.

 

Certificate

product-850-699

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